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Brake by Wire Pedal

The KYOCERA AVX Components Brake by Wire Pedal uses two independent sensor technologies both with two redundant signals and ASILD. This monitors how far the driver pushes on the brake pedal, to send information to a control unit that communicates with the brake system. In the Brake by Wire systems, the brake pedal and the brake system are connected electrically and not mechanically. The Brake by Wire Pedal makes it possible to use a brake without hydraulic oil or reduce the number of fluids in the brake system. From the driver’s perspective, there is no noticeable difference between a classic and a Brake by Wire braking system; the pedal force over the travel curve is essential to achieve that. That is why our pedals can be made to match customers’ demands. The Brake by Wire Pedal also offers many other advantages, such as the shortened response time, which reduces the braking distance. A Brake by Wire Pedal makes the brake system less complicate, cheaper, and saves space.

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Example of Pedal force over stroke

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Electrical characteristics

  • Supply voltage: 5 V
  • Linearity per channel: < ±1 %
  • Signal synchronization between the two channels of the same operating principle: <  2 %
  • Signal synchronization between all four channels: < 6 %
  • Position signal output: SENT (12 bit) / PWM
  • Free programmable output characteristic curve
  • Optional low power Wake-up functionality
  • Sensing angle range: 13 – 20° (can be adapted on individual requirement)

Mechanical characteristics

  • Smart pedal design
  • Flexibility in:
    • Force characteristic
    • Pedal stroke
    • Pedal fixation
    • Pedal geometry
    • Type of connector
  • Temperature: -40 °C – 80 °C
  • IP class IP6K9K
  • In line with the following standards:
    • FMUSS124
    • FMUSS 302

Safety characteristics

  • Developed according to ISO 26262
  • ASIL D on position signal per signal pair of the same operating principle
  • ASIL D on position signal after single failure event of one channel
  • Several degradation concepts in case of failure event
  • Two connectors for full power supply redundancy

Benefits

Size and weight: 

 No hydraulic oil or at least to reduce the amount of fluids in the brake system

System costs:

Less parts are necessary for brake by wire systems

Brake precision:

Braking force can be applied individually to each wheel by actuators

Compatibility with E-Drives: 

Better control of recuperation or mechanical brake

Functional safety:

Implementation of different diagnostics possible

Redundancy:

Individual sensor technologies and signal redundancy available

Brake Pedal Sensor: Detects the position and force applied to the brake pedal

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Dual Channel Inductive based position sensing

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4 x ASIL B (D) position signals with SENT or PWM output 1 x Wake up switch

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More Information about Pedals:

» In a Nutshell – Fast Facts Brake by Wire Pedal

» Find out about our proven Accelerator Pedals

» Find out about how our Pedals support latest generations of electromobility